The Big Build…Let’s Dig In

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I began dreaming of having my very own wood-fired pizza oven over a decade ago. My wife and I had “Pizza Wednesday” every week and posted our delicious pies on Facebook. Our friends and family looked forward to seeing our creations each week so much that they would complain when we would skip a week for one reason or another. Due to work schedules, Pizza Wednesday became Pizza Friday and the fun continued as we moved from Arkansas to Pennsylvania. While our pizzas were very delicious baking in our house oven, I knew I wanted more.

After living in our new home for a couple of years, I began a serious search for the perfect wood-fired oven to build in our backyard chill space…we have a shed bar with a deck and enjoy many family gatherings there.

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I looked at kits to build your own oven (meaning a form that you fill with concrete, etc and then build your own arch on the entry…phew! NOT for me), cob ovens on Pinterest (they always make things look so easy, don’t they?)  and kits that came partially or wholly pre-assembled (now we’re talking!). We are good at DIY, but have never really done anything with masonry, so I was intimidated to say the least; however, I knew we wanted to do some of the building so we had some sweat equity in it.

I decided on a company where I could get a partially assembled oven with an all brick dome. This is one of the things that sold me on this company, because I knew it was the best conductor of heat….and all the pictures of the flame dancing across that dome had me mesmerized! I’ll share more about the oven itself and where I got it in future posts, you’ll just have to tune in if you’re curious. I ordered the oven and began digging in…

1st

…and let me tell you, I got my SWEAT equity in right away!! That huge tree you see in the top right of the picture had massive roots (see below) all throughout the area I needed to dig. I began this first step over the 4th of July weekend, 2015. This alone took three back-breaking days to get our space level enough to add a layer of sand and start compacting it.

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We tarped the space to keep it dry (sort of) and worked on it only on weekends, for the most part. The next step was to put down a layer of concrete pavers and level that whole area.

2nd

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3rd

We bought landscape bricks at Lowe’s and used landscaping adhesive (Liquid Nails) to keep the bricks sturdy. Then we had to decide how many levels we would need in order for the final surface to be the perfect height for cooking. We knew we wanted to top the brick layer with 4×6 weather-treated lumber to contrast nicely with the bricks. We also knew there would need to be a layer of concrete (we decided on more pavers, see before where I said I’m not a mason!) between the lumber and the oven’s base insulation. Then you would have the insulation and the height of the oven base to consider. After figuring all of that out, we determined we needed to have 8 levels of the landscape bricks. Several weeks and several trips to Lowe’s later (we ended up miscalculating by ONE brick on our last trip!), we had a great foundation for our oven.

4th

I’m exhausted just writing about all this work! Join me next time for the rest of the build.
Feel free to comment and let me know what you think so far!


One thought on “The Big Build…Let’s Dig In”

  1. Your Blog will be a BIG success. I look forward to more entries. So far, it’s looking at baby pictures. “A PIZZA OVEN IS BORN!” I was a pizza Wednesday groupie AND pizza Friday and would anxiously look forward to the next tasty temptation! You two have such fun with your creations.

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The Wood Fired Virgin 2016